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Conveyorised 3 Lamp UV Curing System with PLC Control

Conveyorised 3 Lamp UV Curing System with PLC Control

Conveyorised Single Lamp UV Curing System

Conveyorised 2 Lamp Tabletop UV Curing System

Conveyorised Single Lamp Tabletop UV Curing System for Adhesive Bonding

Interdeck UV Curing Module with Pneumatic Shutter

Interdeck UV Curing Module with Pneumatic Shutter

Tabletop Batch type UV Curing Oven with PLC Control

Tabletop Batch type UV Curing Oven

Control Panel for 2 Lamp UV Curing with Continuously Variable Intensity Control

Control Panel for UV with PLC Control

Control Panel for UV with Touch Screen Control

Conveyorised UV Adhesive Curing System

UV Curing Oven with PLC Controlled Pneumatic Door and Movement for Needle Bonding

Control Panel for UV Lamp

Conveyorised UV for InkJet Printing on Capacitors

UV + IR Dryer for Offline UV Coating

 

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  !!! UV APPLICATIONS !!! ...... mouse over for details

 

Conveyorised UV Curing System


 
 

System designed, manufactured and  supplied to a Government Research Organization for developing specialty coatings.

Description 3 Lamp UV Curing with shutter for a width of 40 Inches with PLC Control, Variable Lamp Intensity, Touch Screen Operation.
Lamp Module Complete with ACS design reflector, cold mirror, hot mirror, VFD controlled individual cooling, Thermal trips, etc.
Control Panel Touch Screen Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Power Supply Power supply built to suit Indian conditions with PLC controlled Continuously Variable Lamp Intensity,.
Cooling Centrifugal Blowers controlled by VFD
 
Model Stand Alone
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 12, 18, 20, 24, 25, 30, 32, 38 & 40 inches
UV Lamp wattage  200, 300, 400 & 450 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  Heat resistant conveyor
Lamp cooling  Provided
No of lamps 1, 2 & 3 nos
Half power Provided
Power  415 V + 5%, 50 Hz,                                                                     or as per customer specification.
Conveyorised UV Curing System

click on the image to enlarge

*      Pneumatic Shutter controlled UV lamp Reflector.

*      PLC Control machine operation.

*      Hot Mirror Reflector to reduce process temperature.

*      MMI or HMI system operation.

*     Cold Mirror Reflector to reduce process temperature.

*      Cooling control by VFD for blower.

*      Auto control of Lamp Intensity w.r.t. line speed.

*      Online Radiometers for uniform UV intensity.

 

 

Conveyorised Single UV Curing System


 
 

System designed, manufactured and  supplied for UV applications listed below.

Description Conveyorised Single Lamp UV Curing.
Lamp Module Complete with ACS design reflector with ACS designed lamp hood cooling,.
Conveyor PTFE Coated Mesh Belt with Vacuum Hold-down , SS Belts, Sandwich Nylon Belt  
Control Panel Illuminated Push Button Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Power Supply Power supply built to suit any conditions,.
Cooling Centrifugal Blowers 
 
 
Model Stand Alone
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 12, 18, 20, 24, 25, 30, 32, 38 & 40 inches
UV Lamp wattage  200, 300, 400 & 450 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  Heat resistant conveyor
Lamp cooling  Provided
No of lamps 1, 2 & 3 nos
Half power Provided
Power  415 V + 5%, 50 Hz,                                                                                                 or as per customer specification.
Conveyorised Single Lamp UV Curing System

click on the image to enlarge

Application:                                                                                                                         

*      UV Screen Printing.

*      UV Solder Mask for PCB.

*      UV Spot Lamination.

*      UV Conformal Coating.

*     UV Metal Printing.

*      UV Glass Bonding.

*      UV Coating.

*      UV End of the Press.

 
 


Conveyorised 2 Lamp Tabletop UV Curing System


 
 

System designed, manufactured and  supplied to a R&D Organization for developing specialty coatings.

Description 2 Lamp UV Curing Tabletop model of 6-12 Inches Curing width.
Lamp Module Complete with ACS design reflector, ACS designed lamp hood cooling,
Conveyor PTFE Coated Mesh Belt with Vacuum Hold-down , SS Belts, Sandwich Nylon Belt  
Control Panel Illuminated Push Button Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Power Supply Power supply built to suite any conditions.
Cooling Axial Flow Fans..
 
 
Model Tabletop
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 06,08 & 12 inches
UV Lamp wattage  200 & 300 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  Heat resistant conveyor
Lamp cooling  Provided
No of lamps 1 or 2
Half power Provided
Power  220 V / 415 V + 5%,50Hz,                                                                                 or as per customer specification.
Conveyorised 2 Lamp Tabletop UV Curing System

click on the image to enlarge

Application:                                                                                                                         

*      UV Screen Printing.

*      UV Solder Mask for PCB.

*      UV Spot Lamination.

*      UV Conformal Coating.

*     UV Metal Printing.

*      UV Glass Bonding.

*      UV Coating.

*      UV Adhesive Curing.

 
 


Conveyorised Single Lamp Tabletop UV Curing System


 
 

System designed, manufactured and  supplied to Industries for Adhesive Curing

Description UV Curing Tabletop model of 6-12 Inches Curing width.
Lamp Module Complete with ACS design reflector.
Conveyor PTFE Coated Mesh Belt with Vacuum Hold-down , SS Belts, Sandwich Nylon Belt  
Control Panel Illuminated Push Button Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Power Supply Power supply built to suite any conditions.
Cooling Axial Flow Fans..
 
 
Model Stand Alone
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 06,08 &12 inches
UV Lamp wattage  200 & 300 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  Heat resistant conveyor
Lamp cooling  Provided
No of lamps 1 or 2 nos
Half power Provided
Power  220 V / 415 V + 5%,50Hz,                                                                                 or as per customer specification.
Conveyorised UV Curing System 2

click on the image to enlarge

Application:                                                                                                                         

*      UV Screen Printing.

*      UV Solder Mask for PCB.

*      UV Spot Lamination.

*      UV Conformal Coating.

*     UV Metal Printing.

*      UV Glass Bonding.

*      UV Coating.

*      UV Adhesive Curing.

 
 


Interdeck UV Curing Module with Pneumatic Shutter


 
 

System was designed, manufactured and  supplied to Security Printing Press for Printing Cheques & Drafts on Web Offset.

Description Interdeck UV Curing Module.
Lamp Module Complete with ACS design reflector, cold mirror, hot mirror, VFD controlled individual cooling, Thermal trips, etc.
Power Supply Power supply built to suit any conditions with PLC controlled Continuously Variable Lamp Intensity.
Control Panel Touch Screen Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Cooling Centrifugal Blowers controlled by VFD.

Compact UV Curing Module is used for UV curing application to cure lacquers, inks and surface coatings. Quartz UV lamp is mounted on a designed reflector, with shutter which is operated by pneumatic rotary actuator.

These modules can be placed across the web with mounting brackets with rollers to provide smooth web transfer.  Stand alone control panel with standard controls. UV lamps are provided with blowers for cooling. We build system with various optional features on request.

Hour indicator provided for lamp usage indication. Complete panel controls like on/off indicator, lamp hour indicator, Amp meter, with required load contactor. The system can be supplied with features like continuously variable lamp power from 40 % to 100 %, controls with PLC, with two line display MMI ot Touch screen for process information.

 
 
Model Interdeck
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 12, 18, 20, 24, 25, 30, 32, 38 & 40 inches
UV Lamp wattage  400 & 500 watts/inch
Web speed Up to 1000 Feet per minute.
Shutter Operation Pneumatic Rotary Actuator
Reflector  Type  Cold Mirror Reflector
Lamp cooling  Provided
No of lamps One in each module
Lamp Intensity Continuously variable w.r.t. web speed
Power  415 V + 5%, 50 Hz,                                                                                                 or as per customer specification.
Conveyorised UV Curing System 2

click on the image to enlarge

*      Pneumatic Shutter controlled UV lamp Reflector.

*      PLC Control machine operation.

*      Hot Mirror Reflector to reduce process temperature.

*      MMI or HMI system operation.

*     Cold Mirror Reflector to reduce process temperature.

*      Cooling control by VFD for blower.

*      Auto control of Lamp Intensity w.r.t. line speed.

*      Online Radiometers for uniform UV intensity.

 
 


Tabletop Batch type UV Curing Oven with PLC Control


 
 

System designed, manufactured and  supplied to a Government Research Organization for developing specialty coatings.

Description UV Curing Tabletop Batch Type for a curing width 4 inches x 06,08 & 12 inches.
Lamp Module Complete with ACS design reflector,
Power Supply Power supply built to suit any conditions with PLC controlled Continuously Variable Lamp Intensity,.
Control Panel MMI Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Cooling Axial Flow Fans./ Centrifugal Blower..
 
 
Model Tabletop
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 06,08 & 12 inches
UV Lamp wattage  200 & 300 watts/inch
Substrate Loading Draw type manual loading
Curing Time Timer with beeper/PLC
Timer Function Timer starts only after loading.
Lamp cooling  Provided
No of lamps Single Lamp
Half power provided
Power  230 V + 5%, 50 Hz,                                                                                                 or as per customer specification.
Application:                                                                                                                         

*      UV Screen Printing.

*      UV Solder Mask for PCB.

*      UV Spot Lamination.

*      UV Conformal Coating.

*     UV Metal Printing.

*      UV Glass Bonding.

*      UV Coating.

*      UV Adhesive Curing.

 
 


Custom Built UV Curing for Adhesive Bonding


 
 

System designed, manufactured and  supplied to Process Industries for Adhesive Bonding.

Description UV Curing Tabletop Batch Type for a curing width 4 inches x 06, 08 .12 & 18 inches.
Lamp Module Complete with ACS design reflector,
Power Supply Power supply built to suit any conditions with PLC controlled Continuously Variable Lamp Intensity,.
Control Panel MMI Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Cooling Axial Flow Fans./ Centrifugal Blower..
 
 
Model Stand Alone / Tabletop
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 06 - 18 inches
UV Lamp wattage  200 / 300 watts/inch
Conveyor speed Variable, with digital display / Punematic
Conveyor Drive AC or DC geared motor  / Punematic Pallet
Conveyor type  Heat resistant conveyor / Pallet
Lamp cooling  provided
No of lamps 1 or 2 nos
Half power Provided
Power  230 /415 V + 5%, 50 Hz,                                                                                     or as per customer specification.
Application:                                                                                                                         

*      UV Screen Printing.

*      UV Solder Mask for PCB.

*      UV Spot Lamination.

*      UV Conformal Coating.

*     UV Metal Printing.

*      UV Glass Bonding.

*      UV Coating.

*      UV Adhesive Curing.

 
 


Control Switch Gear for UV Curing System with Touch screen & PLC


 
 

System designed & manufactured for UV Curing System Operation.

Description Control Switch Gear for UV Lamp Operation.
Lamp Ballast Magnetic Ballast, with Half Power option or Continuously Variable Lamp Intensity.
Power Supply Power supply built to suit any standard Input Supply,.
Control Panel HMI / MMI Operation with Phase indication, voltage display, Amp. Meter for UV lamps.
Cooling Axial Flow Fans..
 
 
Model Stand Alone / Tabletop
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 12, 18, 20, 24, 25, 30, 32, 38 & 40 inches
UV Lamp wattage  200, 300, 400 & 500 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  Heat resistant conveyor
Lamp cooling  Provided / VFD option on request
No of lamps 1, 2 & 3 nos
Half power Provided / Continuously Variable Lamp Intensity(Optional)
Power  230 V / 415 V + 5%, 50 Hz                                                                                     or as per customer specification.

*      Pneumatic Shutter control for UV lamp.

*      PLC Control machine operation.

*      Auto control of Lamp Intensity w.r.t. line speed.

*      MMI or HMI system operation.

*      Online Radiometers for uniform UV intensity.

*      Cooling control by VFD for blower.

 
 


Conveyorised UV Curing System


 
 

Systems designed, manufactured and supplied to Printing Units for Offline Overprint Coating.

Description

3 Lamp UV Curing with shutter for a width of 40 Inches with PLC Control, Variable Lamp Intensity, Touch Screen Operation.

Lamp Module

Complete with ACS design reflector, cold mirror, hot mirror, VFD controlled individual cooling, Thermal trips, etc.

Power Supply

Power supply built to suit Indian conditions with PLC controlled Continuously Variable Lamp Intensity,.

Control Panel

Touch Screen Operation with Phase indication, voltage display, Amp. Meter for UV lamps.

Cooling

Centrifugal Blowers controlled by VFD

 
 
Model Stand Alone
Lamp type  Medium Pressure Hg Quartz lamps.
Curing width 12, 18, 20, 24, 25, 30, 32, 38 & 40 inches
UV Lamp wattage  200, 300, 400 & 450 watts/inch
Conveyor speed Variable, with digital display
Conveyor Drive AC or DC geared motor
Conveyor type  heat resistant conveyor
Lamp cooling  provided
No of lamps 1, 2 & 3 nos
Half power provided
Power  415 V + 5%, 50 Hz,                                                                                                  or as per customer specification.
Conveyorised UV Curing System 2

click on the image to enlarge

*      Pneumatic Shutter controlled UV lamp Reflector.

*      PLC Control machine operation.

*      Hot Mirror Reflector to reduce process temperature.

*      MMI or HMI system operation.

*     Cold Mirror Reflector to reduce process temperature.

*      Cooling control by VFD for blower.

*      Auto control of Lamp Intensity w.r.t. line speed.

*      Online Radiometers for uniform UV intensity.

 
 
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